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For
the uninitiated, a press check is all of the following:
- the
last, perhaps most important step in the production process,
- your
best look at printed color quality,
- and,
an event you should attend.
Here’s
what you need to know and what to do:
- Be
prepared. Have on hand the original materials
(proofs, photos, illustrations) against which the press sheet
will be compared. Proper lighting (5000° Kelvin) and a
magnifier are essential.
- Confirm
specifications. Verify that you got what you asked
for in terms of paper (brand, color, finish, weight) and ink
colors (by comparing the press sample to your color proof or
swatch book). Recognize that prepress proofs differ from the
printed item in at least two significant ways: the proof may
look somewhat different because it’s on glossier, white
stock. Also, proof color is created with a dry toner or dye,
rather than pigment and varnish. Proofing systems try hard,
but don’t always exactly recreate the effect of wet ink
printed on paper.
- Verify
registration. Check to see that the image is
properly placed on the sheet and that the different ink colors
are properly aligned. To check the register of four-color
process printing, look through the magnifier along white
margins, the edges of color photos, and where one color butts
against another. If you see a line of dots from any of the
four colors, then the register is off. Since changes in
register can affect the color of separations, be sure
everything is in register before approving color.
- Check
critical elements. Pay special attention to the
colors that must match, the fine detailing that must be
legible, etc. Keep in mind that every page of printing has key
areas and you may have to make some concession in non-critical
areas (i.e., the background) to more closely match key areas
(i.e., flesh tones). Look for color balance and the proper ink
density. Check the placement of elements and proof headlines
one last time; especially if any elements were changed after
seeing the previous proof.
- Inspect
for flaws:
paper dust: specks caused by dust from any one of
several sources—dust on paper left by dull cutting blades at
the paper mills; printer’s failure to back trim;
contaminating flecks of dried ink; the use of too much offset
powder; or dust from the plant environment. The solutions may
require cleaning material, or supplying fresh materials.
hickey: a piece of dust trapped in one of the four
colors that creates a doughnut-shaped flaw (a light or white
ring, with a dark center).
ghosting: an unwanted variation in color can be caused
by insufficient ink coverage, or “ghosting”. The solution
is to place ghosting bars on the edge of the sheet to
compensate for the amount of color being laid down.
pin holes: tiny white dots caused either by a bad spot
in the film (which should be caught in proofing) or on the
plate (which can be touched up, or “needled in” on the
plate while still on press).
- Finishing
details. Be sure that the finished piece functions
accurately. Ask that the sheet be folded and trimmed for your
inspection.
- Sign
off. Treat this proof as you do others. Circle
errors on the sheet. If the flaws are minor (dirt, hickies)
you may sign the sheet and leave. Deciding whether another
press check is needed depends on your requirements, and your
faith in the printer to meet them. We at Ink & Ideas
are glad to take this responsibility for our contracted
client.
This
is your last attempt to produce the perfect printed piece.
Remember, it is your responsibility to make sure the job
accomplishes its goals. The printer has the responsibility to
produce a quality piece—properly and efficiently. When both
printer and client are mutually aware of requirements, the outcome
is a successful printing project.
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